Wagner FLEXiO 3500 VS 590

Have you been wondering how to use a paint sprayer on furniture for that professional finish? It’s definitely a smart move to consider a paint sprayer for your DIY projects. And you might be considering these 2 Wagner paint sprayers, so we’re going to compare the Wagner FLEXiO 3500 VS 590.

They’re very similar sprayers, so we’ll look into the features and benefits of each model, so you can confidently make the right choice between the two.

photo of Wagner Flexio 3500 vs 590 with text overlay

While traditional methods of painting furniture like using brushes and rollers can get the job done, they usually take up a lot of time, effort, and skill. Plus, let’s be real – the results may not always be as smooth and flawless as you hope for.

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If you want that smooth, flawless finish, then a paint sprayer can be your new best friend. It gives your furniture a professional look, and you don’t have to put as much elbow grease into it.

Wagner paint sprayers for furniture are known for their efficient and effective performance. We’ll dive into 2 specific models, the Wagner FLEXiO 3500 and the Wagner FLEXiO 590, and see their features and benefits.

They are both very similar paint sprayers, so let’s get started and see what the difference between them are!

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Wagner FLEXiO 3500 Sprayer

So, let’s talk about the Wagner FLEXiO 3500 – it’s a pretty impressive paint sprayer. First off, it can spray 10X faster than using a brush, which means you can finish your project in record time. And we all know time is precious when it comes to DIY projects!

One handy and special feature of the FLEXiO 3500 is its on/off switch for the turbine. What it does is help avoid any paint splatters when you first start up the sprayer.

With this switch, you can easily stop and start the flow of paint as needed, without any mess or splattering. It’s a small but mighty feature that will make your painting experience a lot more smooth and hassle free.

Another cool feature is its adjustable settings. You can control the flow, width, pattern, and speed of the spray to suit your project needs.

And if you’re working on different surfaces or materials, there are 2 nozzles included – the iSpray nozzle and the Detail Finish nozzle. We usually use the Detail Finish one for spraying our furniture.

photo of wagner flexio 3500 best features

Not only is it efficient and effective, but the Wagner FLEXiO 3500 is also easy to handle. The compact design is lightweight – even 10% lighter than previous models – so you won’t get fatigued.

This is especially helpful for larger projects where you need to use the sprayer for extended periods of time.

photo of painting furniture using Wagner Flexio 3500

After using it, you just have to clean a few parts and it’s good to go for next time. It also does come with cup liners, so you can just add the liner to your sprayer container, add your paint, and remove the liner after you’re done.

Isn’t cleanup super easy? You can check out our post on how to clean a Wagner FLEXiO sprayer for the steps.

It does have a shorter power cord, which may be a drawback for some. But it’s something a simple extension cord can easily fix!


  • 10X faster than traditional painting methods
  • Adjustable settings for flow, width, pattern, and speed
  • Comes with 2 nozzles for different surfaces/materials
  • Has an on/off switch for the turbine to avoid paint splatters when starting
  • Lightweight and easy to handle
  • Can be used for larger projects without fatigue
  • Easy cleanup with cup liners included


  • May take some practice to get comfortable with controls and settings
  • Shorter power cord than the 590 but can use an extension cord
  • On the pricier side compared to 590

Where to Buy Wagner FLEXiO 3500

Read my Wagner 3500 paint sprayer review for my experience with this model. Here’s how to use Wagner FLEXiO 3500 to guide you when you get yours.

Wagner FLEXiO 590 Sprayer

Now, let’s move on to the Wagner FLEXiO 590. This model is ideal for all your indoor and outdoor projects, and it’s 50% quieter and 20% lighter than traditional airless sprayers. This means you can tackle your projects without bothering others or getting tired too quickly.

The pattern adjustment ring allows you to switch between horizontal or vertical spray patterns with a simple twist, while the spray width lever lets you paint wider or narrower strokes.

photo of adjusting spray pattern of Wagner Flexio 590

The Wagner FLEXiO 590 also has 2 nozzles included – the iSpray nozzle for larger surfaces and the Detail Finish nozzle for smaller, detailed projects like furniture.

With its X-Boost turbine, you also get powerful and adjustable control, full coverage, and low overspray. These features make this Wagner paint sprayer versatile for various project needs.

photo of adjusting Xboost feature of Wagner flexio 590

If you’re curious about the power cord, the 590 does have a longer one, making it more convenient to use around the house or larger spaces.

Unfortunately, the FLEXiO 590 doesn’t have the on/off switch for the turbine that the 3500 has, so you might get some splattering when you first start it up. But with a bit of practice and control, you can totally avoid this issue.


  • 50% quieter and 20% lighter than traditional airless sprayers
  • Pattern adjustment ring for easy switching between horizontal or vertical spray patterns
  • Spray width lever for wider or narrower strokes
  • 2 nozzles for different surface sizes and projects
  • X-Boost turbine for powerful and adjustable control with low overspray
  • Longer power cord than the FLEXiO 3500
  • Less expensive than the FLEXiO 3500


  • No on/off switch for the turbine to help prevent splattering
  • Learning curve to get comfortable with controls and settings
  • More expensive than other paint sprayer models

Where to Buy Wagner FLEXiO 590

Wagner FLEXiO 3500 VS Wagner FLEXiO 590

So which Wagner paint sprayer should you go for? The FLEXiO 3500 or the FLEXiO 590?

The Wagner FLEXiO 3500 and the Wagner FLEXiO 590 are both great paint sprayers – both have adjustable settings, 2 nozzles for different projects, and easy cleanup options.

The 590 does have a longer power cord compared to the 3500, so you’ll be able to move around more freely. Honestly, I like a longer cord, but if you prefer the 3500, you can always just hook up an extension cord to it and you’re good to go.

If you’re tired of splattering every time you start the paint sprayer, having the on/off switch for the turbine definitely makes a difference. The FLEXiO 3500 has this feature while the FLEXiO 590 does not. This switch is really handy for avoiding messy paint situations and could sway your decision towards the FLEXiO 3500.

However, if budget is a concern, then the FLEXiO 590 may be the better choice as it is less expensive than the FLEXiO 3500. It still has many of the same features and benefits but at a lower cost.

Yes, you get the same great spray with both paint sprayers – it’s just a matter of preference and budget. So consider their differences and take it from there. You sure can’t go wrong with either the Wagner FLEXiO 3500 or the Wagner FLEXiO 590 for your painting projects!

For another Wagner FLEXiO sprayer comparison here’s Wagner FLEXiO 3000 VS 3500!

Making the Most Out of Your Wagner Paint Sprayer

Now that you’ve got a good idea about the differences and benefits between the Wagner FLEXiO 3500 and the Wagner FLEXiO 590, you might be wondering how to make the most out of your new tool.

First things first, always remember to prep furniture before painting. It’s important to clean, sand, and prime your furniture for the best results. Here’s cleaning and sanding before painting furniture to learn more about the proper way of cleaning and sanding your furniture!

Next, practice with your Wagner sprayer on a piece of scrap wood or cardboard to get comfortable with the settings and controls. Play around with the flow adjustment, spray patterns, and speed until you feel confident.

photo of spraying paint onto cardboard first to check settings

If you’re using thick paint or stain, consider thinning it out a bit before using your sprayer. This will help prevent clogging and guarantee a smoother flow. You can learn how to thin paint for Wagner FLEXiO Sprayer here with our step by step guide.

And finally, always clean your sprayer thoroughly after each use. You want it to last longer and maintain its efficiency, right?

So take some time to properly clean and store your Wagner sprayer for future use. Not sure what product to use when cleaning the FLEXiO paint sprayer, here’s what to use to clean paint sprayer!

photo of cleaning Wagner paint sprayer

We hope you found our comparison and guide on the Wagner FLEXiO 3500 and FLEXiO 590 useful in helping you make your choice.

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