Best Alternative to SurfPrep Sander
Want the benefits of a SurfPrep Sander without spending quite as much? This best alternative to SurfPrep Sander combines an affordable sander with the flexible SurfPrep foam pads, giving you an effective, budget friendly setup for sanding your furniture pieces.
In this guide, we’ll take a closer look at this setup, why it works, and how it can make your projects easier. You can also check out these sanding furniture tips to help you get better results on your next project.
When you’re painting furniture, sanding is a huge part of the process to make sure that it turns out, and looks (and feels) amazing! But, if you’re stuck sanding by hand, it can be so frustrating to sand before painting, between coats of paint and after making any repairs to your furniture.
That’s why we bought a SurfPrep Sander. Its a small sander that you can attach to foam pads, that make sanding furniture a breeze! But, the SurfPrep Sander has a big price tag!
So what do you do if you want to make sanding furniture easier but can’t afford the SurfPrep Sander?
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Some of the biggest reasons to buy a 3×4 Electric Ray SurfPrep Sander are to get access to:
- their amazing foam pads
- the ability to get into corners easily
- and the vacuum compatibility to suck up dust
Learn more about our favorite SurfPrep sander here! We also go into detail about the many features and benefits of the SurfPrep Electric Ray 3×4″ Sander here.
But you don’t necessarily have to buy a SurfPrep to get all of those things.
*Note: Obviously, there are more things that make a SurfPrep sander a great sander, but those 3 features are the top reasons I’ve seen for wanting to get a SurfPrep.
Not all sanders are built as well, and most budget friendly sanders don’t have variable speeds. Not to mention the SurfPrep sander is super quiet. (Until you turn your shop vac on to collect the dust haha).
If you’re just looking for the basics though, here are some alternatives to get you through!
The Best SurfPrep Sander Alternative on a Budget
So, the best budget friendly SurfPrep sander alternative, in my opinion, is the
- Ryobi (Detail) Corner Cat Sander
- You can get sander foam pads that will be close to the right size and hole spacing.
- And with the adapter, you can attach your shop vac to it to collect the dust!
All in all, getting the Ryobi sander, the shop vac, and the adapter is around a 1/3 of the price compared to getting the SurfPrep 3×4 electric sander with the hose, adapter, and shop vac setup!
This Ryobi tool is also one of the best sander for beginners in our list, perfect for tackling your first DIY projects and even wood crafts.
More SurfPrep Sander Resources
- Is a SurfPrep Sander Worth It? My Honest Review
- SurfPrep Sander – What Happened When We Put It To The Test?
- What You Need To Get Started with a SurfPrep Sander
alternative to surfPrep sander
Here’s how you can turn a budget friendly sander into all of these things!
Foam Sanding Pads
These foam sanding pads are SO DARN GOOD! They make it possible to use an electric sander on curves and details! If you try to take an orbital sander to furniture or trim, you’ll end up ruining the shape! But these foam pads contour to the shape of the furniture or trim work, so you can sand without ruining the details!
But how do you recreate that for a regular ole sander?? SurfPrep actually makes foam pads that will fit other sanders! You can buy SurfPrep foam pads for your own
- 5″ or 6″ orbital sander
- rectangular sander
- detail (mouse) sander!
They come in the 3 different thicknesses, 5mm, 10mm, and 1/2″. They even have options with no holes or holes! I think for a budget friendly option though, this is a great alternative!
*Note: Pay attention to the hole spacing and the exact size of the foam pads compared to your sander! I can get 4 of the holes to line up with this Ryobi Sander and SurfPrep Foam Pads combination.
SurfPrep Foam Pads for Festool
I believe these foam pads were actually made to be compatible with the high end Festool sanders, so the holes and dimensions might be a little bit off for budget friendly sanders.
If you want to learn more about Festool sanders, you should check out our Festool RTS 400 REQ sander review and our post about the best Festool sander for furniture. Check out all of the SurfPrep foam pads for other types of sanders here!
How to Sand Inside Corners
If you own an orbital sander, you know how big of a pain it is to sand in corners. And furniture has a lot of corners to get into!
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So, instead of using an orbital sander, use a detail (mouse) sander or a rectangular sander. Learn more about the different types of sanders for furniture here.
Both are able to get into corners because they have straight edges instead of being a circle. Enough said right?
Sander that Attaches to Shop Vac
I absolutely love that I can sand furniture inside of my home without worrying about dust flying everywhere!
So, if you want to replicate the SurfPrep, get a sander that you can attach a shop vacuum hose to! (Make sure your shop vac is powerful enough to suck up all the dust! SurfPrep recommends at least 5 HP!) I have this Ridgid shop vac hooked up to my SurfPrep using the 1 1/4″ Ridgid hose.
Orbital Sander Vacuum Attachment
This Ridgid orbital sander can easily hook up to either of the Ridgid shop vac hoses (1 1/4″ or the 2 1/2″ hose)! But, that’s an orbital sander, so it won’t help you get into the corners.
Detail Sander Vacuum Attachment
But, with an adapter, this Ryobi detail sander can hook to your shop vac too! Just tighten this flexible PVC coupling to the sander’s dust port and then to your shop vac hose. Check out my list of the best detail sanders for furniture here for other options.
**Note: I used the 1 1/4″ to 1 1/2″ coupling in these photos. But I have since traded it for the 1″ to 1″ coupling. (The dimensions on the coupling indicate what size it can tighten down to, and are about 1 3/8″ wide inside before you tighten it down.) And then I attached it to the end part of my hose that attaches to other accessories.
Since the PVC is flexible, you can tighten it a little bit and get a good seal, even if the dimensions don’t exactly match the dust port or your shop vac hose.
But, you definitely want the dimensions to be close! The Ryobi detail sander has a dust port opening that is 1 3/8 inches (outside) and 1 1/8 inches (inside). And the Ridgid shop vac hose is 1 1/4 inches.
It’s definitely not the SurfPrep Sander, but if you’re on a tight budget, and want something with these features, it’s a pretty good option until you can upgrade! Here’s a more detailed guide on how to attach shop vac to sander.
Check out this video I made about my SurfPrep Sander. Near the end, I show the alternative SurfPrep Sander setup!
Safety Measures While Sanding
Sanding can get messy and be a bit risky, but no worries! With the right safety measures, you can avoid any accidents or injuries.
First and foremost, wear eye protection while sanding to prevent any debris from getting into your eyes. It’s also a good idea to wear a mask to protect your lungs from any dust particles that may be released while sanding.
In addition to protective gear, it’s also important to use the proper techniques while sanding. When sanding, make sure to keep a firm grip on your sander and move it in a smooth, even motion.
Avoid pressing too hard or sanding in one spot for too long as this can cause uneven surfaces or damage to the wood.
If you feel any discomfort or pain in your hands or wrists while sanding, take breaks and stretch to avoid any repetitive strain injuries. Always make sure the area you are working in is well ventilated to prevent any buildup of dust or fumes.
Lastly, never leave your sander unattended while it is turned on. Always make sure to turn it off and unplug it before changing sanding pads, making any adjustments or basically when you’re not using it.
More Sander Resources
- Best Sanders for Furniture
- Best Sanders to Remove Paint
- Sanding Before Painting Furniture
- SurfPrep vs Festool Sander Reviews
- Honest SurfPrep 5″ Orbital Sander Review
Learn the Art of Updating Furniture!
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